Domains

Example results

Equipment · facility operations

Collects data from on-site equipment to detect anomalies early, and checks that equipment operates as specified.

  1. 1Equipment data collection
  2. 2Anomaly detection
  3. 3Condition diagnosis
  4. 4Remaining useful life prediction
  5. 5Recommended action

Diagram · Equipment operations flow

Tests

What is tested in this domain

Equipment operation vs. spec validation

Checks mode by mode whether equipment operates as specified.

Predictive maintenance

Anomaly detection, condition diagnosis, remaining useful life prediction and recommended actions.

Early failure warning

How early an alarm can first be raised from anomaly signs before failure — time remaining from alarm to failure.

Example result for this test

Environment

Test environment

Environment

Facilities built from drawings (BIM · CAD)

Results

Example results

Example results from validation run by imSim itself on public failure records. Commissioned results use your site data and are delivered in the same format (graphs, verdict, evidence, limitations).

Normal period — used to set the alarm threshold0.00.20.40.60.8StartDay 1Day 2Day 3Day 4Day 5Day 6Day 7Vibration level (RMS)Alarm threshold72.7 h to failureFirst alarmFailureZoom — the moment the alarm threshold is crossedZoomed area — dashed: continuous exceedance begins, solid: alarm confirmed

Graph · Bearing failure early warning

Example results

Computed on 2026-10-12 · imSim predictive maintenance validation criteria — early warning

Bearing failure early warning

Pass

Reads vibration records taken every 10 minutes until the bearing failed (about 7 days) in order from the start, and validates when the first warning could have been raised before failure.

1 of 1 verdict items passed

Verdict items — threshold sources are shown on each row
ItemCriterionMeasuredVerdicts
Time from first warning to failureCriterion 24 h or more · Predictive maintenance validation criteria24 h or morePredictive maintenance validation criteria72.7 hPass
  • Validation with public bearing life test data (IMS Center, University of Cincinnati, USA; distributed by the NASA Prognostics Data Repository; test 2 bearing 1). This is not field equipment data.
  • Results for 1 bearing(s), 1 failure record(s).
  • The warning threshold is the median of the normal period (records 16 to 82 h) plus 6 times the standard deviation. A warning is confirmed when the threshold is exceeded 5 times in a row (40 min).
  • The normal period was set to 10 to 50% of the total record length. It was chosen with the failure time known.
  • The failure time was taken as the record just before the vibration level drops sharply at the end of the data. The last two records after the drop are post-failure records.
  • The criterion (warning at least 24 h before failure) is the imSim predictive maintenance validation criterion. It is not a pass threshold tailored to the equipment type.
  • Precise prediction of remaining useful life in hours is under development and is not included in these results.
  • This validation replays recorded data; it is not a result from live field operation.

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